What is the process of Roller Burnishing and its advantages?

What’s the processing principle of roller burnishing tools?

Schematic representation of roller burnishing process.

Schematic representation of  burnishing process.

The roller burnishing tools works like a road roller flattening the uneven road.
Roller burnishing tool is to use very smooth roller rolling by processing the surface of the metal, the workpiece performance high extrusion convex parts to dips, so that the machining surface smooth as a mirror effect, this is a kind of plastic processing.
The surface roughness of workpiece is up from Ry1.6-3.2 um to Ry0.1-0.2 um, and improve the processing surface hardness, wear resistance, corrosion resistance, sealing, etc., to eliminate early wear, these have the advantage of machining cannot be replaced.
The rolling tool has a fine tuning device. The adjustment coefficient of each small grid is 0.0025mm, and the total adjustment range is 0.3mm-0.4mm. Therefore, the precision of the processed dimension is also improved accordingly.

The control method of roller burnishing tools

1. Measuring the burnishing tool’s diameter with micrometer.
2. Push the calibrated set to the handle and rotate it at the same time, adjust the diameter of the tool, reduce the left rotation, and increase the right rotation, each scale value is 0.0025mm.
3. When the diameter is adjusted, release the aluminum shell and automatically lock the diameter.
4. When machining blind holes and step holes, the bottom is about 0.5mm-1.0mm cannot be machined. The needle can lightly touch the bottom of the hole.

Processing equipment

We are roller burnishing tools suppliers. RBT roller burnishing tools are suitable for common drilling machine, lathe, boring machine and machining center.
The clamping forms of tools include: straight shank and Morse taper shank. It can also be made according to customer needs.

Our Roller Burnishing Tools are made using high-grade raw material, at the vendors’ end. Our product range is highly demanded in the market for its hassle-free work performance the users’ premises.

If you do not know how to choose the model of the burnishing tools, you can contact us. We have professional customer service staff to help you find the most suitable product.

Three types of RBT burnishing tools, buy RBT Roller Burnishing Tools

Three types of RBT burnishing tools

Roller burnishing has long been used on a wide variety of automotive and heavy equipment components (construction, agricultural, mining and so on), including piston and connecting rod bores, brake system components, transmission parts and torque converter hubs.

Burnishing tools are now widely used in non-automotive applications to achieve a variety of benefits: to create a better, more durable seal surface; Increased wear life; Reduce friction and noise level of running parts; And enhance the appearance; to improve wear life; to reduce friction and noise levels in running parts; and to enhance cosmetic appearance. Examples include valves, pistons for hydraulic or pneumatic cylinders, lawn and garden equipment components, shafts for pumps, shafts running in bushings, bearing bores, and plumbing fixtures.

RBT Roller Burnishing Tools are used for the aim of burnishing the cylindrical holes that have an open and closed end. The tools provide as well as surface hardness and calibration (measurement accuracy) beside of burnishing.  According to the process type, there are three types of RBT burnishing tools:

RBT roller burnishing tool applications

Blind Hole machine-feeding

These burnishing tools process stepped or fully closed holes up to end. While the tools process the workpiece, the machine provides feeding speed which is needed.

Through Hole machine-feeding

These burnishing tools process the holes with open ends. The machine provides the required feed speed when the tool is working on the workpiece.The tool or the workpiece can be turned with the speed of max. 250 m/min. The feeding speed of the machine can range from 0,05 mm/rev. to 0,3 mm/rev. for per roller.

Through Hole self-feeding

These burnishing tools process the holes with open ends. The tools provide own feeding speed which is needed while it is processing the workpiece. Feeding occurs free from the machine.

 

Why choose RBT?

We have emerged as a highly reliable Manufacturer, Exporter and Supplier of Roller Burnishing Tools in China. We can offered to the customers is a high quality range of Roller Burnishing Tools as per their specific requirements.

Our Roller Burnishing Tools are made using high-grade raw material, at the vendors’ end. Our product range is highly demanded in the market for its hassle-free work performance the users’ premises.

RBT Roller Burnishing Tools, Roller Burnishing Tools, roller burnishing tools manufacturers, burnishing tools manufacturers

Why choose RBT Roller burnishing tools?

Are you thinking why you should use Roller Burnishing technique? In recent times, the roller burnishing technology has gained rapid popularity. This technology is widely used for adding finishing to the metal objects. It is great for providing a close dimensional tolerance and low surface finish in volume production. Roller burnishing technique is useful for eradicating secondary operations for saving cost and time. It can even help improve the quality of your product. There are numerous benefits of using the roller burnishing porcess.

  1. Enhances the Hardness of Surfaces
  2. Excellent Surface Finish
  3. Efficient Way of Producing Accurate Sized Items
  4. Less Cycle Time
  5. Consistent Dimensional Tolerance
  6. Decrease in Rejections

Therefore, the roller burnishing is an amazing technique that helps in creating finely finished, precisely sized, and tightly compressed surface. This is useful for making the object wear resistant. With so many benefits, it is a great option for manufacturers looking for cutting cost methods. At RBT Machines, you can find an assortment of roller burnishing tools. With our commitment and dedication to excellence, we have become a leading name. We provide durable and robust tools without costing you an arm and a leg.

We have emerged as a highly reliable Manufacturer, Exporter and Supplier of Roller Burnishing Tools in China. We can offered to the customers is a high quality range of Roller Burnishing Tools as per their specific requirements. You can use RBT tools (ID Roller Burnishing Tools, OD Roller Burnishing Tools, Flat Surface Roller Burnishing Tools, Taper Roller Burnishing Tools) on an array of materials as it can provide surfaces the perfect mirror-like finish.Our Roller Burnishing Tools are made using high-grade raw material, at the vendors’ end. Our product range is highly demanded in the market for its hassle-free work performance the users’ premises.